Don't Be Afraid of the "L-Ion": Helping Your Clients Manage Lithium-Ion Battery Risks

Lithium-ion batteries are everywhere—from phones and laptops to forklifts, golf carts, and electric vehicles. They’re small, lightweight, and charge quickly, but they can be dangerous if not handled properly.

We know these risks can be complex, but our risk engineers have shared helpful tips to guide you in identifying potential hazards and keeping businesses safer.

Spot the Warning Signs

Look out for these common indicators of battery failure.

Heat: Batteries that feel extremely hot while charging may be defective.

Swelling: A swollen or misshapen battery is a red flag. Stop using it immediately.

Noise & Odor: Hissing, cracking sounds, or unusual smells mean trouble.

Smoke: If you see smoke, evacuate immediately—thermal runaway has started.

Do’s and Don’ts to Stay Safe

Here’s how you can help your clients minimise risks.

Remember "SAVE IT"

SAVE IT to help prevent battery hazards and keep your workplace safe! 🚨

S

eparate and segregate from combustible materials and other chemicals and dangerous goods

A

void heat and direct sunlight

V

entilate and ensure adequate airflow when charging

E

valuate for damage regularly

I

nspect chargers, cables, and equipment routinely

T

ake action immediately if overheating occurs

In Case of Emergency

If a battery shows signs of overheating or failure, evacuate the area and seek assistance. Lithium-ion battery fires are difficult to extinguish, so early action is key.

Taking small steps today can help prevent serious incidents tomorrow.If you or your clients need further guidance, we’re always here to help.

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Want more tips on lithium-ion batteries?

Our team of risk engineers can help!

This content is for general information purposes only and does not constitute advice. It has been prepared without taking into account your objectives, financial situation or needs and may not be right for you. You should consult your own legal representative and where relevant, please read the Policy Wordings, Product Disclosure Statements and Target Market Determinations. Normal underwriting terms and conditions apply.